DIN 1.2083 ESR Steel is equivalent to AISI 420 ESR Steel, Stavax ESR Steel, LUCCHINI 2083 ESR
Product description
DIN 1.2083 ESR Steel & STAVAX ESR: Your Ultimate Guide to Price, Suppliers, and Applications in India
DIN 1.2083 ESR Steel is equivalent to AISI 420 ESR Steel, Stavax ESR Steel, LUCCHINI 2083 ESR
In the competitive landscape of modern manufacturing, particularly in industries such as plastic mold production, aluminum die casting, and pressure die casting, the choice of steel is crucial.
It dictates the quality of the final product, the lifespan of the tool, and the overall profitability of the operation. For companies seeking the pinnacle of performance, DIN 1.2083 ESR Steel stands out as a superior choice.
As a leading DIN 1.2083 ESR Steel Supplier in India, Milano Special Steel offers this premium grade, its globally recognized equivalent STAVAX ESR Stainless Steel, and a vast portfolio of other high-performance steels at the most competitive prices.
This comprehensive guide delves into everything you need to know about this exceptional material. We will explore its properties, applications, and direct equivalents, such as AISI 420 Steel.
More importantly, we will provide critical insights into the factors that determine the DIN 1.2083 ESR Steel price and the STAVAX ESR Steel price, and explain why Milano Special Steel is the most reliable and cost-effective supplier for your business needs.
What is DIN 1.2083 ESR Steel? The Gold Standard for Plastic Moulds
DIN 1.2083 ESR Steel is a martensitic stainless chromium tool steel produced through an advanced refining process known as Electro-Slag Refining (ESR). This process is what elevates it from a standard tool steel to a premium-grade material. The ESR method remelts the steel under a protective slag, removing impurities such as sulfur and phosphorus, and eliminating non-metallic inclusions. The result is a steel with exceptional purity, a highly uniform microstructure, and consistent mechanical properties throughout the material.
This refinement is crucial for applications demanding a flawless surface finish. If you’re producing high-gloss plastic components, optical lenses, or transparent medical devices, the unparalleled polishability of DIN 1.2083 ESR Steel makes it the undisputed material of choice.
DIN 1.2083 ESR Steel Key Properties and Chemical Composition
The performance of any steel is rooted in its chemical makeup. DIN 1.2083 ESR Steel is engineered with a balanced composition to deliver a unique combination of hardness, corrosion resistance, and polishability.
Typical Chemical Composition of DIN 1.2083 ESR Steel:
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Carbon (C): 0.36–0.42%: Provides high hardness and wear resistance after heat treatment.
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Chromium (Cr): 12.5–14.5%: This high chromium content is the source of its excellent corrosion resistance, making it a true stainless tool steel.
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Silicon (Si): ≤1.0%: Acts as a deoxidizer and improves strength.
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Manganese (Mn): ≤1.0%: Contributes to hardness and wear resistance.
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Phosphorus (P) & Sulfur (S): ≤0.03%: The ESR process ensures these impurities are kept to an absolute minimum, which is vital for achieving superior toughness and polishability.
DIN 1.2083 ESR Steel Core Advantages for Your Application:
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Exceptional Polishability: The ultra-clean nature of ESR steel allows it to be polished to a mirror-like, high-gloss finish, a non-negotiable requirement for optical and premium consumer products.
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Outstanding Corrosion Resistance: It withstands corrosive plastics like Poly Vinyl Chloride (PVC), humidity, and frequent cleaning cycles without rusting, which extends mould life and prevents contamination of plastic parts.
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High Wear Resistance and Hardness: When hardened and tempered, it can reach a hardness of up to 52 HRC. This ensures that the mould resists abrasion and maintains its sharp edges and contours over millions of cycles.
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Excellent Through-Hardening Properties: The material achieves uniform hardness even in large cross-sections, ensuring consistent performance across the entire mould.
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Good Machinability: For a high-hardness steel, its clean microstructure allows for more predictable and efficient machining, resulting in time and tooling cost savings.
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Dimensional Stability: Exhibits excellent stability during heat treatment and under the thermal and mechanical stresses of injection moulding and die casting.
DIN 1.2083 ESR Steel Global Equivalents: Understanding STAVAX ESR and AISI 420 Steel
In a global marketplace, understanding material equivalency is crucial for sourcing and specification. DIN 1.2083 ESR Steel is internationally recognized and has direct equivalents from other standards.
| Standard | Grade | Common Designations | Key Features |
|---|---|---|---|
| DIN | 1.2083 ESR | X42Cr13 ESR | German standard, widely used in Europe. |
| Uddeholm | STAVAX ESR | — | A premium brand name known for its high-quality mould steel. |
| ASTM/AISI | 420 Steel | UNS S42000, 420 ESR | The American equivalent, a widely used stainless steel grade. |
| JIS | SUS420J2 | — | The Japanese Industrial Standards equivalent. |
| GB | 4Cr13 | — | The Chinese National Standard equivalent. |
As a leading STAVAX ESR Steel Supplier, Milano Special Steel provides this grade as a direct, high-quality alternative to DIN 1.2083 ESR Steel. Both materials offer the same superior performance characteristics, and the choice between them often comes down to regional preference or specific customer requirements.
Here is The Chemical Composition of DIN 1.2083 ESR Steel, AISI 420 ESR Steel, Stavax ESR Steel, and LUCCHINI 2083 ESR
The chemical compositions of DIN 1.2311, DIN 1.2312, DIN 1.2738, DIN 1.2085, DIN 1.2316S, DIN 1.2316, DIN 1.2083, and AISI 420S steels vary depending on their intended applications. For precise chemical compositions, consult the manufacturer's manual
The chemical compositions of DIN 1.2311 Steel, DIN 1.2312 Steel, DIN 1.2738 Steel, DIN 1.2085 Steel, DIN 1.2316S Steel, DIN 1.2316 Steel, DIN 1.2083 Steel, and AISI 420S steels are tailored to their specific applications, such as plastic molding, die casting, or corrosion-resistant tools. Each steel grade contains distinct percentages of elements like carbon, chromium, molybdenum, and others, influencing properties like hardness, toughness, and corrosion resistance. For example, DIN 1.2316 and AISI 420S often have higher chromium for enhanced corrosion resistance. For precise chemical compositions and detailed specifications, refer to the manufacturer's manual or technical data sheets.
Price Analysis: Understanding the DIN 1.2083 ESR Steel Price and STAVAX ESR Steel Price
When budgeting for a project, the DIN 1.2083 ESR Steel price is a significant consideration. As a premium material, it is priced higher than standard tool steels like P20, but this initial investment is justified by its extended tool life, reduced maintenance, and superior product quality. The same logic applies to the STAVAX ESR Steel price.
Several factors influence the final price you pay:
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The ESR Manufacturing Process: Electro-Slag Refining is an additional, energy-intensive step that adds to the production cost. However, this is the very process that gives the steel its premium qualities.
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Raw Material Costs: The price of chromium, carbon, and other alloying elements fluctuates on the global market, directly impacting the steel’s cost.
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Form and Size: The material is available in various forms, such as plates and round shapes. The price per kilogram can vary based on the form and the dimensions required. Custom-cut pieces may also have a different pricing structure.
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Order Volume: As with most industrial materials, purchasing in larger quantities (wholesale) typically results in a lower price per unit compared to smaller retail orders.
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Supplier Markup and Logistics: The price is also affected by import duties, transportation costs, and the supplier’s margin.
How Milano Special Steel Delivers the Best Price
As a top importer and supplier in India, Milano Special Steel has a strategic advantage in offering the most competitive prices for both DIN 1.2083 ESR Steel and STAVAX ESR Steel. Here’s how:
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Direct Importer Status: We source our materials directly from leading international mills, eliminating middlemen and their associated markups. This ensures you get the best possible price.
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Economies of Scale: We import and stock large quantities, allowing us to negotiate better rates from manufacturers and pass those savings on to our customers.
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Efficient Supply Chain: Our established distribution network and strategically located operational hubs minimize logistical costs, further reducing the final price for our clients.
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Transparent Pricing: We believe in fair and transparent pricing. We provide clear quotations tailored to your specific requirements, ensuring that there are no hidden costs.
To obtain a precise and competitive quote tailored to your specific needs, please don’t hesitate to contact our sales team directly. We are committed to providing exceptional value without compromising on quality.
Milano Special Steel: Your Premier DIN 1.2083 ESR Steel and STAVAX ESR Steel Supplier
Choosing the right supplier is as important as choosing the right material. A reliable DIN 1.2083 ESR Steel Supplier or STAVAX ESR Steel Supplier does more than just sell steel; they provide a partnership built on trust, quality, and service. With over 50 years of industry experience, Milano Special Steel has established itself as India’s premier supplier of premium and specialty steels.
What Sets Us Apart as a Supplier?
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Comprehensive Inventory: We maintain a vast stock of DIN 1.2083 ESR Steel and its equivalents in both plates and round shapes, ensuring we can meet your needs promptly.
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Customization Services: We understand that one size does not fit all. We cater to both wholesale and retail customers, offering precision-cut pieces in custom sizes based on your exact drawings and specifications.
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Unmatched Experience: Established in 1972, our five decades in the steel industry have given us unparalleled expertise. We can provide technical guidance to help you select the perfect grade for your application.
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Nationwide Distribution Network: Our operational hubs are strategically located in Gurugram, Kundli, Sonipat, Manesar, Bawal, Bhiwadi, and Dharuhera. This network enables us to deliver materials efficiently across India, from major industrial centers such as Bangalore, Pune, and Surat, to every state and union territory.
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Commitment to Quality: Every piece of steel we supply undergoes rigorous quality checks to ensure it meets the highest international standards for chemical composition, hardness, and structural integrity.
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Diverse Industry Focus: We are the go-to supplier for a wide range of sectors, including aluminum die casting, pressure die casting, sheet metal cutting, cutting tool manufacturing, plastic mold production, the automotive industry, and forging industries.
In-Depth Applications of DIN 1.2083 ESR Steel
The unique combination of properties in DIN 1.2083 ESR makes it a versatile solution for numerous demanding applications.
1. High-Gloss and Optical Plastic Moulds
This is the primary application for DIN 1.2083 ESR. Its ability to be polished to a perfect mirror finish is essential for manufacturing:
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Automotive Components: Headlight and taillight lenses, interior trim parts, and dashboard elements.
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Optical Products: Lenses, prisms, and transparent safety glasses.
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Medical Devices: Syringes, petri dishes, and transparent casings for medical equipment where clarity and hygiene are critical.
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Consumer Goods: High-end cosmetic packaging, clear food containers, and electronic device screens.
2. Moulds for Corrosive Polymers
Standard tool steels can quickly corrode when used with aggressive plastics, such as PVC or acetate-based polymers, which release corrosive byproducts during molding. The high chromium content in DIN 1.2083 ESR Steel provides excellent resistance to this type of chemical attack, preventing rust and extending the life of the mould.
3. Aluminum and Pressure Die Casting
While grades like H13 are more common for die casting, DIN 1.2083 ESR Steel is used for specific applications within this industry, particularly for moulds or die inserts that require good corrosion resistance and a fine surface finish on the casted part. Its thermal stability and hardness ensure it can withstand the rigors of casting cycles.
4. Food and Medical Industries
The stainless nature of this steel makes it suitable for moulds used in the food and medical industries, where strict hygiene standards require the mould to resist corrosion from both the moulded material and frequent cleaning.
Technical Specifications and Heat Treatment
To unlock the full potential of DIN 1.2083 ESR Steel, proper heat treatment is essential.
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Soft Annealing: Heating the steel to approximately 890°C, followed by slow cooling in a furnace. This brings the hardness down to below 230 HB, making it easier to machine.
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Hardening: This involves preheating in stages (600–850°C) and then austenitizing at 1000–1050°C. This is followed by quenching in oil, air, or a vacuum. The quenching medium depends on the component’s thickness.
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Tempering: After hardening, the steel is tempered to achieve the desired balance of hardness and toughness. Tempering is typically done immediately after quenching, usually between 200°C and 300°C, to achieve a final working hardness of 50-52 HRC.
Physical Properties:
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Density: Approximately 7.8 g/cm³
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Thermal Conductivity: 24 W/(m·K) at 20°C
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Ultimate Tensile Strength: 520–750 MPa (in annealed condition)
Your Nationwide Partner for Premium Steel
Milano Special Steel is proud to serve the entire nation. Our distribution network extends to all states and union territories, including: Andhra Pradesh, Arunachal Pradesh, Assam, Bihar, Chhattisgarh, Goa, Gujarat, Haryana, Himachal Pradesh, Jharkhand, Karnataka, Kerala, Madhya Pradesh, Maharashtra, Manipur, Meghalaya, Mizoram, Nagaland, Odisha, Punjab, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Uttar Pradesh, Uttarakhand, West Bengal, Andaman and Nicobar Islands, Chandigarh, Dadra and Nagar Haveli and Daman and Diu, Delhi, Jammu and Kashmir, Ladakh, Lakshadweep, and Puducherry.
Conclusion: The Smart Choice for Quality and Performance
In a market that demands perfection, compromising on material quality is not an option. DIN 1.2083 ESR Steel and its equivalent, STAVAX ESR Steel, offer an unparalleled combination of polishability, corrosion resistance, and wear resistance that translates directly into superior products and long-term profitability.
When sourcing this material, partnering with a knowledgeable and reliable supplier is crucial for obtaining the best quality and price. At Milano Special Steel, we combine over 50 years of experience with a commitment to customer satisfaction. As India’s leading importer, supplier, and manufacturer of specialty steels, we provide not just a product, but a complete solution—from expert advice and custom sizing to competitive pricing and nationwide delivery.
For the best DIN 1.2083 ESR Steel price and the most dependable supply chain, look no further than Milano Special Steel.
Please get in touch with us today to discuss your requirements and receive a competitive quote.
